• قالب الصب يموت هاتف0086-750-5616188
  • 13392089688+86 13392089688
  • sales@zhongmei-tech.comsales@zhongmei-tech.com

Die-casting magnesium aluminum alloy mold

Die casting is a process of metal smelting and processing. It is a casting method that fills the cavity of a steel mold with molten alloy liquid at high speed under the action of high pressure, and solidifies the alloy liquid under pressure to form a casting. plastic injection”. The main features of die casting that distinguish it from other casting methods are high pressure and high speed.

Advantages of aluminum alloy die casting

 

High production efficiency: The machine has high productivity. For example, the domestic JIII3 horizontal cold air die-casting aluminum machine can die-cast aluminum 600-700 times in eight hours on average, and the small hot-chamber die-casting aluminum machine can die-cast aluminum 3000-7000 times per eight hours on average.

 

Excellent economic effect: due to the precise size of die-casting aluminum parts, the surface is smooth and clean. Generally, it is used directly without mechanical processing, or the processing volume is very small, so it not only improves the metal utilization rate, but also reduces a lot of processing equipment and man-hours. The castings are cheap, and combined die-casting aluminum can be used. , which saves both assembly man-hours and metal.

Die-casting magnesium aluminum alloy mold

In competing with aluminium alloys as structural materials, magnesium alloys have the advantages of low density, high strength ratio, better electromagnetic shielding properties and castability. These result in the preferential use of magnesium alloys in 3C components(Computer, Communication and Consumer product) where lightweight , heat dissipation, electromagnetic shielding is critical.also have extremely broad applications in the fields of automotive, aerospace,outdoor sports and so on.

With the high integration in 3C , removing the excessive heat produced during the operation of electronic components and heat exchangers, which causes the components to fail as a result of overheating or deformation, becomes more urgent. The demand for materials with both excellent heat dissipation and mechanical properties is increasing rapidly. Selecting materials with appropriate thermal conductivity is very important for achieving the best performance of components.

Mg alloys exhibit great potential as heat dissipation materials owing to their smaller heat capacity and better heat dissipation effects than those of Al alloys. Over the past decades, there have been some efforts devoting to enhancing the thermal conductivity of Mg alloys with a clear understanding of the fundamental heat transfer at the micro, nano and even molecular scales. 

Aiming to develop a Mg alloys that can provide significantly improved thermal conductivity in comparison to the commonly used AZ91D magnesium alloys,  Zhongmei built Research Institute of Magnesium Alloy Materials jointly with the global leading expert, Prof. Pan Fusheng of Chongqing University and his team.

The Research Instittue keep doing experiments & testing , has made considerable achievements

الموصلية الحرارية العالية سبائك المغنيسيوم

Key Benefits

Improved thermal conductivity of magnesium alloys – critical in applications specifically for increasing the capacity of heat exchange and heat sink of engineering components.
The improved thermal conductivity can reduce the working temperatures of final products and therefore increase the energy efficiency and product life.

Applications

Electric automotive industry

3C components(Computer, Communication and Consumer product)

Communication base station components and other heat sinks

Die-casting magnesium aluminum alloy mold Products
خدمات صب القوالب

Latest Die-casting magnesium aluminum alloy mold News

  • Discover the Strength and Versatility of Cast Magnesium in Engineering and Manufacturing
    2023-8-14
    Discover the Strength and Versatility of Cast Magnesium in Engineering and Manufacturing

    Magnesium is a lightweight metal that has gained significant attention in the engineering and manufacturing industries due to its impressive strength-to-weight ratio and versatility. Among the various forms of magnesium, cast magnesium has emerged as a preferred choice for a wide range of applications. In this article, we will explore the unique properties and benefits of cast magnesium and highlight its potential uses in different sectors.   First and foremost, cast magnesium exhibits remarkable strength and durability. Despite being significantly lighter than many other metals, such as aluminum and steel, cast magnesium boasts a high tensile strength, making it suitable...

    view more >>
  • Magnesium Thixomolding: A Revolutionary Manufacturing Process
    2023-4-20
    Magnesium Thixomolding: A Revolutionary Manufacturing Process

    Magnesium Thixomolding is a revolutionary manufacturing process that has evolved over the years to produce high-quality magnesium components with exceptional physical and mechanical properties. This innovative process involves the injection of magnesium alloys in their semi-solid state into a mold, where they are rapidly cooled to produce finished products.   Magnesium Thixomolding provides many advantages over traditional manufacturing processes such as die-casting, sand-casting, and forging. One of the most significant benefits is the ability to produce complex shapes with excellent dimensional accuracy and surface finish. This is because the semi-solid magnesium alloy has a viscosity similar to that of plastic,...

    view more >>
  • Die Casting Mold – Understanding the Basics and Benefits
    2023-6-5
    Die Casting Mold – Understanding the Basics and Benefits

    Die casting is a metalworking process that involves forcing molten metal into a mold cavity under high pressure. The mold used in this process is crucial to achieving high-quality and consistent results. The die casting mold is responsible for shaping the metal into the desired form and ensuring the final product meets all specifications.   Understanding the basics of die casting molds can help manufacturers produce high-quality products that meet customer expectations. In this article, we\'ll explore the basics of die casting molds and the benefits they offer.   What is a Die Casting Mold?   A die casting mold,...

    view more >>
  • Magnesium is the light-weight champion of all die casting metals
    2021-8-17
    Magnesium is the light-weight champion of all die casting metals

    If your project requires a lightweight die casting component with an excellent strength-to-weight ratio, magnesium die casting is the logical option. Die casts magnesium alloy AZ91D, a high-purity alloy which offers good corrosion resistance for your magnesium parts, as well as the following benefits: Longer tool life Easiest alloy to machine Good thermal and electrical conductivity Excellent for thin-wall, complex parts Excellent noise and vibration dampening properties Provides excellent EMI & RFI shielding Good finishing characteristics Light weight (75% lighter than steel, 33% lighter than aluminum) with high strength Magnesium parts scrap material is 100% recyclable What is Magnesium? Magnesium...

    view more >>
  • Prototype Manufacturing: Innovating Ideas into Tangible Reality
    2023-7-4
    Prototype Manufacturing: Innovating Ideas into Tangible Reality

    Introduction: In today's fast-paced and competitive world, innovation and creativity are key factors that drive the success of any business or industry. The ability to transform abstract ideas into tangible reality is what separates visionary companies from the rest. Prototype manufacturing plays a crucial role in this process by bridging the gap between concept and actual product. This article aims to explore the significance of prototype manufacturing and how it helps in turning innovative ideas into reality.   Understanding Prototype Manufacturing: Prototype manufacturing is the process of creating a preliminary version of a product to test its viability, functionality, and...

    view more >>
  • Advantages of magnesium alloy wheels and the benefits you can get
    2021-12-21
    Advantages of magnesium alloy wheels and the benefits you can get

    Magnesium alloy wheels 1.Lightweight The average weight of the spoke wheel is 1.5 to 2 kg, while the weight of the magnesium alloy wheel is lighter – 1 to 1.5 kg (depending on the rim size). What is the benefit for owners? The low weight of the bicycle wheel makes it possible to gain speed faster while controlling the bike becomes much easier. It ensures safety and preservation of time for the driver. 2.Strong MAG wheels are strong because of its low density (1, 74 g/cubic cm), so the MAG wheels capable of effectively absorbing vibrations and they have low...

    view more >>