China Die casting mold

Magnesium alloys are well-known for being the lightest structural alloys [1].

They are made of magnesium, the lightest structural metal, mixed with other metal elements to improve the physical properties. These elements include manganese, aluminium, zinc, silicon, copper, zirconium, and rare-earth metals [2].

Some of magnesium’s favourable properties include low specific gravity and a high strength-to-weight ratio. As a result, the material lends itself to a range of automotive, aerospace, industrial, electronic, biomedical, and commercial applications

Properties and advantages Applications

Magnesium alloys cover a wide array of applications, from automotive and aerospace applications to electronic and biomedical uses.

Structural applications Automotive, aerospace, industrial, and commercial applications are examples of structural applications. The advantage of magnesium alloys to be used in such applications is their light weight, high strength-to-weight ratio, high stiffness-to-weight ratio, castability, machinability, and great damping [4].

Automobilový průmysl: support brackets for brakes and clutch, housing for transmission

Aerospace: landing wheels, helicopter rotor fittings, gearbox housings

Industrial: high-speed operating machinery, such as textile machines

Commercial: luggage, hand tools, computer housings, ladders

Electronic applications Electronic applications include electronic packaging, hard drive arms, cell phone and portable media device housings. Magnesium alloys are being used instead of plastics due to their light weight, strength and durability. They also are relatively better for heat dissipation and protection against electromagnetic and radio frequency interference [5].

Medical applications Portable medical equipment and wheelchairs that require light material make good use of magnesium alloys. Also, cardiovascular stents and orthopaedic devices are potential applications of some magnesium alloys due to magnesium’s biocompatibility and bioabsorbability [4].

An Overview of Die Casting
Die casting is the manufacturing process of choice when producing high volumes of relatively complex metal parts. Die cast parts are made in steel molds, similar to those used in injection molding, but use low melting point metals such as aluminum and zinc instead of plastics. Die casting is widely used due to its versatility, reliability and accuracy.

To create the die cast part, molten metal is forced into a mold via high hydraulic or pneumatic pressure. These steel molds, or dies, produce extremely complex, high tolerance parts in a repeatable process. More metal parts are made by die casting than by any other casting process.

Types of Die Casting
When it comes to any design, to achieve ultimate project success it is good to check your design against your chosen manufacturing process to see if any changes are needed. For die casting there are many things to consider to ensure you get a better quality of part.

Applying proper draft is crucial in die casting to ensure you get a consistent part without warpage or surface defects. The exact amount of draft you need to add depends on the part and tool design but get in touch early in the process and we can advise.

Used For

Die casting is used for low to mid volume metal part production, production metal parts, complex metal parts.

Advantages of Die Casting

Lower cost per part

Accurate and repeatable

Good surface finish and range of treatments

Good for larger and more complex parts

China Die casting mold Products

Latest China Die casting mold News

2023-7-18
Aerospace Casting made in china: The Key to Precision and Performance in Aviation
In the world of aviation, precision and performance are of paramount importance. Every component and part of an aircraft must be carefully designed and crafted to ensure the highest levels of safety and efficiency. One crucial aspect that plays a significant role in achieving this is aerospace casting. Aerospace casting is a specialized manufacturing process that involves the production of complex and intricate components for aircraft through the pouring of molten metal into a mold. This process allows for the creation of parts with precise dimensions, intricate shapes, and high strength-to-weight ratios. The use of aerospace casting in...
zobrazit více >>
2023-6-29
Understanding the Process and Benefits of Aluminum Conversion Coating
Aluminum conversion coating is a chemical process that is widely used in various industries to treat aluminum surfaces. This coating provides a protective layer that enhances the durability and appearance of aluminum products. In this article, we will explore the process of aluminum conversion coating and discuss its benefits. The process of aluminum conversion coating involves the treatment of aluminum surfaces with a chemical solution. The most commonly used chemical for this process is chromium-based. The aluminum parts are first cleaned to remove any contaminants or impurities on the surface. This is typically done through a process called etching,...
zobrazit více >>
2023-11-7
Designing for Success in Die Casting: Essential Guidelines for Precision and Quality Production
Die casting is a widely used manufacturing process to produce complex and precise metal parts. It involves injecting molten metal into a mold cavity under high pressure. To ensure successful die casting production, certain design guidelines need to be followed. In this article, we will explore some essential considerations to keep in mind when designing for die casting. 1. Wall Thickness: One of the crucial factors to consider in die casting design is the wall thickness. Maintaining uniform wall thickness throughout the part is essential for achieving high-quality die castings. It is recommended to keep the wall thickness between...
zobrazit více >>
2023-6-4
Die Casting: The Process and Benefits of a Popular Manufacturing Technique
Die casting is a popular manufacturing technique that has been used for centuries to create high-quality metal parts with precision and accuracy. This process involves injecting molten metal into a mold or die, which is then allowed to cool and harden into the desired shape. Die casting is a highly efficient and cost-effective manufacturing technique that is commonly used in industries such as automotive, aerospace, and consumer electronics. The Process of Die Casting The die casting process starts with the creation of a mold or die, which is typically made of steel and designed to match the exact...
zobrazit více >>
2023-5-23
Machining Large Parts: Techniques and Best Practices
Machining large parts is a complex process that requires careful planning, advanced equipment, and skilled operators. In this article, we will discuss the techniques and best practices for machining large parts, including the types of equipment and tools required, the importance of precision and accuracy, and the challenges that must be overcome. Types of Equipment and Tools Machining large parts requires specialized equipment that can handle the size and weight of the workpiece. This includes large CNC machines, such as vertical and horizontal machining centers, that can handle workpieces weighing up to several tons. These machines are capable...
zobrazit více >>
2023-4-22
Aluminum Alloy Die Casting: A Comprehensive Overview
Aluminum alloy die casting is a popular manufacturing process used to produce intricate and complex geometric shapes. It involves injecting molten metal, typically aluminum, into a mold cavity to create a solidified part. The process is known for its ability to produce high-quality, precise, and uniform parts at a relatively low cost. One of the primary advantages of aluminum alloy die casting is its ability to produce complex shapes with tight tolerances. This is achieved by using a mold made of two halves that are machined to create a precise shape. The mold is then clamped shut, and molten...
zobrazit více >>

Štítky: Magnesium die-casting Company, Die-casting magnesium aluminum alloy mold