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China Die casting mold

Τα κράματα μαγνησίου είναι γνωστά ως τα ελαφρύτερα δομικά κράματα [1].

Είναι κατασκευασμένα από μαγνήσιο, το ελαφρύτερο δομικό μέταλλο, αναμεμειγμένο με άλλα μεταλλικά στοιχεία για τη βελτίωση των φυσικών ιδιοτήτων. Αυτά τα στοιχεία περιλαμβάνουν μαγγάνιο, αλουμίνιο, ψευδάργυρο, πυρίτιο, χαλκό, ζιρκόνιο και μέταλλα σπάνιων γαιών [2].

Μερικές από τις ευνοϊκές ιδιότητες του μαγνησίου περιλαμβάνουν το χαμηλό ειδικό βάρος και την υψηλή αναλογία αντοχής προς βάρος. Ως αποτέλεσμα, το υλικό προσφέρεται σε μια σειρά εφαρμογών αυτοκινήτων, αεροδιαστημικής, βιομηχανικής, ηλεκτρονικής, βιοϊατρικής και εμπορικής χρήσης

Ιδιότητες και πλεονεκτήματα πλεονεκτήματα   Εφαρμογές

Τα κράματα μαγνησίου καλύπτουν ένα ευρύ φάσμα εφαρμογών, από εφαρμογές αυτοκινήτων και αεροδιαστημικής έως ηλεκτρονικές και βιοϊατρικές χρήσεις.

Δομικές εφαρμογές Η αυτοκινητοβιομηχανία, η αεροδιαστημική, η βιομηχανία και οι εμπορικές εφαρμογές είναι παραδείγματα δομικών εφαρμογών. Το πλεονέκτημα των κραμάτων μαγνησίου που χρησιμοποιούνται σε τέτοιες εφαρμογές είναι το μικρό τους βάρος, η υψηλή αναλογία αντοχής προς βάρος, η υψηλή αναλογία ακαμψίας προς βάρος, η χυτευσιμότητα, η μηχανική επεξεργασία και η μεγάλη απόσβεση [4].

Αυτοκίνητο: βραχίονες στήριξης για φρένα και συμπλέκτη, περίβλημα για κιβώτιο ταχυτήτων

Αεροδιαστημική: τροχοί προσγείωσης, εξαρτήματα ρότορα ελικοπτέρου, περιβλήματα κιβωτίου ταχυτήτων

Βιομηχανικός: μηχανήματα λειτουργίας υψηλής ταχύτητας, όπως μηχανήματα κλωστοϋφαντουργίας

Εμπορικός: αποσκευές, εργαλεία χειρός, περιβλήματα υπολογιστών, σκάλες

Ηλεκτρονικές εφαρμογές Οι ηλεκτρονικές εφαρμογές περιλαμβάνουν ηλεκτρονική συσκευασία, βραχίονες σκληρού δίσκου, κινητά τηλέφωνα και φορητές συσκευές πολυμέσων. Τα κράματα μαγνησίου χρησιμοποιούνται αντί για πλαστικά λόγω του μικρού βάρους, της αντοχής και της αντοχής τους. Είναι επίσης σχετικά καλύτερα για τη διάχυση θερμότητας και την προστασία από ηλεκτρομαγνητικές παρεμβολές και παρεμβολές ραδιοσυχνοτήτων [5].

Ιατρικές εφαρμογές Ο φορητός ιατρικός εξοπλισμός και τα αναπηρικά αμαξίδια που απαιτούν ελαφρύ υλικό κάνουν καλή χρήση των κραμάτων μαγνησίου. Επίσης, τα καρδιαγγειακά στεντ και οι ορθοπεδικές συσκευές είναι πιθανές εφαρμογές ορισμένων κραμάτων μαγνησίου λόγω της βιοσυμβατότητας και της βιοαπορροφητικότητας του μαγνησίου [4].

China Die casting mold

An Overview of Die Casting
Die casting is the manufacturing process of choice when producing high volumes of relatively complex metal parts. Die cast parts are made in steel molds, similar to those used in injection molding, but use low melting point metals such as aluminum and zinc instead of plastics. Die casting is widely used due to its versatility, reliability and accuracy.

To create the die cast part, molten metal is forced into a mold via high hydraulic or pneumatic pressure. These steel molds, or dies, produce extremely complex, high tolerance parts in a repeatable process. More metal parts are made by die casting than by any other casting process.

 

Types of Die Casting
When it comes to any design, to achieve ultimate project success it is good to check your design against your chosen manufacturing process to see if any changes are needed. For die casting there are many things to consider to ensure you get a better quality of part.

Applying proper draft is crucial in die casting to ensure you get a consistent part without warpage or surface defects. The exact amount of draft you need to add depends on the part and tool design but get in touch early in the process and we can advise.

Used For

Die casting is used for low to mid volume metal part production, production metal parts, complex metal parts.

Advantages of Die Casting

Lower cost per part

Accurate and repeatable

Good surface finish and range of treatments

Good for larger and more complex parts

 

China Die casting mold Products
Die-Casting Services

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