• Painevalumuotti puh0086-750-5616188
  • 13392089688+86 13392089688
  • sales@zhongmei-tech.comsales@zhongmei-tech.com

thixomolding process manufacturer

Thixoforming is to completely cool the molten metal from the liquid phase to the solid phase. During the cooling process, strong stirring or other treatments are performed to obtain a semi-solid slurry with partial solidification. The primary phase in the slurry is Nearly spherical, and further cooled to obtain a billet with a non-dendritic structure. Then, the obtained billets are divided according to the quality of the parts to be formed, and then each billet is reheated to the required partial remelting degree for casting, forging, rolling or extrusion forming.

Thixoforming process: slurry preparation–ingot preparation–quantitative segmentation–secondary heating–thixoforming.

Magnesium alloy has the advantages of high specific strength and specific elastic modulus, good rigidity, vibration damping, machinability and electromagnetic shielding resistance, and low forming temperature.

 

Magnesium alloy castings

thixomolding process manufacturer

In competing with aluminium alloys as structural materials, magnesium alloys have the advantages of low density, high strength ratio, better electromagnetic shielding properties and castability. These result in the preferential use of magnesium alloys in 3C components(Computer, Communication and Consumer product) where lightweight , heat dissipation, electromagnetic shielding is critical.also have extremely broad applications in the fields of automotive, aerospace,outdoor sports and so on.

With the high integration in 3C , removing the excessive heat produced during the operation of electronic components and heat exchangers, which causes the components to fail as a result of overheating or deformation, becomes more urgent. The demand for materials with both excellent heat dissipation and mechanical properties is increasing rapidly. Selecting materials with appropriate thermal conductivity is very important for achieving the best performance of components.

Mg alloys exhibit great potential as heat dissipation materials owing to their smaller heat capacity and better heat dissipation effects than those of Al alloys. Over the past decades, there have been some efforts devoting to enhancing the thermal conductivity of Mg alloys with a clear understanding of the fundamental heat transfer at the micro, nano and even molecular scales. 

Aiming to develop a Mg alloys that can provide significantly improved thermal conductivity in comparison to the commonly used AZ91D magnesium alloys,  Zhongmei built Research Institute of Magnesium Alloy Materials jointly with the global leading expert, Prof. Pan Fusheng of Chongqing University and his team.

The Research Instittue keep doing experiments & testing , has made considerable achievements

Korkean lämmönjohtavuuden Mg-lejeeringit

Key Benefits

Improved thermal conductivity of magnesium alloys – critical in applications specifically for increasing the capacity of heat exchange and heat sink of engineering components.
The improved thermal conductivity can reduce the working temperatures of final products and therefore increase the energy efficiency and product life.

Applications

Electric automotive industry

3C components(Computer, Communication and Consumer product)

Communication base station components and other heat sinks

thixomolding process manufacturer Products
Die-Casting Services

Latest thixomolding process manufacturer News

  • High-precision magnesium alloy die-casting parts for automobile ignition locks, a perfect artwork under complex processes
    2021-11-19
    High-precision magnesium alloy die-casting parts for automobile ignition locks, a perfect artwork under complex processes

    In the automotive industry, the use of magnesium alloys is very high, and in the future development process, it will also become an important direction for the development of automotive material technology. Whether at home or abroad, major automobile companies are striving to study the application of magnesium alloys in the automotive field. The combination of high-precision magnesium alloy die-casting parts for automobile ignition locks, from design to material selection, to mold selection and the final die-casting process, also presents a practical artwork for automobile manufacturing. Magnesium alloy is characterized by low density, which is the same as aluminum alloy...

    view more >>
  • Crafting Brilliance: Unleashing the Potential of CNC Machining Aluminum Parts
    2024-2-23
    Crafting Brilliance: Unleashing the Potential of CNC Machining Aluminum Parts

    In the ever-evolving world of manufacturing, precision is not just a virtue—it's a necessity. One technological marvel that stands at the forefront of this precision revolution is CNC machining. While CNC machining itself is a game-changer, its application in crafting aluminum parts adds a whole new dimension to the manufacturing landscape.   The Dance of Precision: CNC Machining Unveiled CNC, which stands for Computer Numerical Control, is a sophisticated manufacturing process that utilizes computerized systems to control machining tools. In the realm of aluminum parts, this technology is like an artisan's brush, allowing manufacturers to sculpt intricate designs and geometries...

    view more >>
  • Magnesium alloy frame for electric bicycle parts gets lighter
    2022-3-4
    Magnesium alloy frame for electric bicycle parts gets lighter

    Magnesium alloys are now increasingly used in e-bike parts, and by replacing aluminum alloys with magnesium alloys, significant weight savings can be achieved, thereby improving the functionality of the bike. Magnesium engine housings are increasingly used in the production of e-bikes. By substituting magnesium for aluminum, significant weight savings can be achieved, thereby increasing the functionality of the e-bike. In the era of higher and higher environmental protection requirements, magnesium is a reliable material. Magnesium alloy has a series of advantages. In the application of bicycles, it has high rigidity, high shock resistance, and high bending resistance; it has good...

    view more >>
  • The Advantages and Applications of Magnesium Die Casting
    2023-11-18
    The Advantages and Applications of Magnesium Die Casting

    Magnesium die casting is a manufacturing process that involves injecting molten magnesium into a mold cavity, allowing it to solidify into the desired shape. This process offers numerous advantages and finds its applications in various industries. In this article, we will explore the advantages and applications of magnesium die casting.   One of the key advantages of magnesium die casting is its lightweight nature. Magnesium is the lightest structural metal, which makes it an ideal choice for applications where weight reduction is crucial. Compared to aluminum, magnesium is 36% lighter and offers a higher strength-to-weight ratio. This lightweight characteristic is...

    view more >>
  • Aluminum Alloy Die Casting: The Ultimate Manufacturing Solution
    2023-4-20
    Aluminum Alloy Die Casting: The Ultimate Manufacturing Solution

    Aluminum alloy die casting is a versatile and efficient manufacturing process that has become increasingly popular in recent years. This process involves melting aluminum alloy and injecting it into a custom-designed mold to create a precise and durable product. Many industries, such as automotive, aerospace, and electronics, rely on aluminum alloy die casting to produce high-quality components for their products.   The benefits of aluminum alloy die casting are numerous. First and foremost, it allows for the creation of complex shapes and designs that would be difficult or impossible to achieve with other manufacturing techniques. The molds used in die...

    view more >>
  • Aluminum Alloy Die Casting: The Ultimate Solution for Quality and Durability
    2023-5-3
    Aluminum Alloy Die Casting: The Ultimate Solution for Quality and Durability

    Aluminum alloy die casting is a manufacturing process that has become increasingly popular over the years due to its many benefits. It is a versatile process that allows for the production of intricate and complex parts with high precision and accuracy. The process involves injecting molten aluminum into a mold cavity and allowing it to solidify under pressure. The result is a high-quality part with excellent surface finish and dimensional stability.   One of the main advantages of aluminum alloy die casting is its ability to produce parts with high strength-to-weight ratios. This is due to the lightweight nature of...

    view more >>