die-casting services china

High Pressure Die-casting With more than 20 years of experience in high pressure die casting, we manufacture high volume, innovative and lightweight die castings to serve customers in automotive, aerospace, bicycle, electric tools, AI, medical devices industry.

Zhongmei Technology owns large workshop equiped with 30 die casting machines ranging from 300 to 3,000 tons, enable us to provide a large range of light metal casting sizes and weights.

A molten charge (which is more material actually needed to fill the casting) is ladled from the crucible into a shot sleeve. From here, a plunger, hydraulically operated, is used to push the molten metal into the die.

The extra material from the molten charge serves to force extra material into the cavity, supplementing the shrinkage that takes place during the solidification process. Machinery used in this type of die casting process can obtain pressures of over 10 000 psi (or 70 000 KPa).

The cold-chamber casting process:

First, the die is closed after which the molten material is ladled into the shot sleeve.
The hydraulic plunger is now used to push the molten material into the cavity of the die. The plunger is held under pressure until the solidification is complete.
The die is now opened. The hydraulic plunger advances in order to ensure the castings stays in the ejector die. If there are any cores present, they will react at this stage.
In the final stage, the ejector pins will expel (or eject) the casting from the ejector die. After this has been successfully completed, the hydraulic plunger will return to its original position

Advantages of Die Casting
Die casting can have significant advantages over other manufacturing processes, which often lead to major cost savings, not only in the part price itself but also in the overall cost of production. When you cast a part, you can create complex net shapes, including external threads and complex internal features with minimal draft angles—minimizing secondary operations. You can also combine multiple parts into a single part, eliminating assembly operations and lowering labor costs, with the added benefits of simplified stock control and greater component consistency.

In competing with aluminium alloys as structural materials, magnesium alloys have the advantages of low density, high strength ratio, better electromagnetic shielding properties and castability. These result in the preferential use of magnesium alloys in 3C components(Computer, Communication and Consumer product) where lightweight , heat dissipation, electromagnetic shielding is critical.also have extremely broad applications in the fields of automotive, aerospace,outdoor sports and so on.

With the high integration in 3C , removing the excessive heat produced during the operation of electronic components and heat exchangers, which causes the components to fail as a result of overheating or deformation, becomes more urgent. The demand for materials with both excellent heat dissipation and mechanical properties is increasing rapidly. Selecting materials with appropriate thermal conductivity is very important for achieving the best performance of components.

Mg alloys exhibit great potential as heat dissipation materials owing to their smaller heat capacity and better heat dissipation effects than those of Al alloys. Over the past decades, there have been some efforts devoting to enhancing the thermal conductivity of Mg alloys with a clear understanding of the fundamental heat transfer at the micro, nano and even molecular scales.

Aiming to develop a Mg alloys that can provide significantly improved thermal conductivity in comparison to the commonly used AZ91D magnesium alloys, Zhongmei built Research Institute of Magnesium Alloy Materials jointly with the global leading expert, Prof. Pan Fusheng of Chongqing University and his team.

The Research Instittue keep doing experiments & testing , has made considerable achievements

Mg málmblöndur með mikilli hitaleiðni

Key Benefits

Improved thermal conductivity of magnesium alloys – critical in applications specifically for increasing the capacity of heat exchange and heat sink of engineering components.
The improved thermal conductivity can reduce the working temperatures of final products and therefore increase the energy efficiency and product life.

Applications

Electric automotive industry

3C components(Computer, Communication and Consumer product)

Communication base station components and other heat sinks

die-casting services china Products

Latest die-casting services china News

2023-6-11
Creating an Aluminum Die Cast Mold: A Comprehensive Guide
Aluminum die casting is a popular method of producing high-quality metal parts in large quantities. It is widely used in various industries, including automotive, aerospace, and consumer electronics. The process involves injecting molten aluminum into a mold cavity under high pressure to produce a desired shape. To produce accurate and precise aluminum parts through die casting, the mold must also be accurate and precise. In this comprehensive guide, we will take you through the process of creating an aluminum die cast mold. 1. Designing the Mold The first step in creating an aluminum die cast mold is...
skoða meira >>
2023-6-1
Precision medical CNC machining for optimal healthcare outcomes
Precision Medical CNC Machining for Optimal Healthcare Outcomes In recent years, the use of precision medical CNC machining has become increasingly important in the healthcare industry. This advanced manufacturing technique enables the production of complex medical devices with unparalleled accuracy, reliability and consistency. With the help of CNC machining, medical professionals can now create high-quality medical devices that are tailored to each patient\'s unique needs, improving the overall quality of healthcare outcomes. What is CNC Machining? CNC (Computer Numeric Control) machining is a manufacturing process that uses computer-controlled machines to produce complex parts with high precision and...
skoða meira >>
2023-6-15
Creating an Aluminum Prototype: From Design to Finished Product
The process of creating an aluminum prototype can be broken down into several steps. From the initial design stage to the finished product, each step must be carefully planned and executed to ensure the end result meets the desired specifications. In this article, we will take a closer look at the process of creating an aluminum prototype and the key considerations that must be taken into account. Design Stage The first step in creating an aluminum prototype is the design stage. At this stage, the product\'s design is created using computer-aided design (CAD) software. This provides a 3D...
skoða meira >>
2021-10-20
The development of die-casting molds in the automotive industry
Application of die-casting molds in the automobile industry , magnesium and aluminum alloys are widely used in automobile bodies and different parts. As early as the 1920s and 1930s in Germany, people could see people using magnesium alloys to make different parts. With the development of high-strength magnesium and aluminum alloy materials, they are gradually incorporated into structural parts. Die casting is the main method of producing such parts. In the past, only small parts were die-cast, including wheels, engine blocks, gearboxes, and pillars. They did not cause significant weight loss. With the development of various die-casting technologies, such as...
skoða meira >>
2023-5-15
OEM & ODM Services: Customized Solutions for Your Business
OEM & ODM services are becoming increasingly popular in today's business world. OEM (Original Equipment Manufacturer) refers to a company that designs and produces products that are sold under another company's brand name. ODM (Original Design Manufacturer) refers to a company that designs and produces products that are sold under their own brand name. OEM & ODM services offer customized solutions for businesses looking to create unique products that stand out in the market. By working with an OEM or ODM partner, businesses can customize everything from the design, materials, and packaging of their products to meet their specific...
skoða meira >>
2023-8-25
Exploring the Versatility of Magnesium Casting in Various Industries
Magnesium casting has long been recognized as a versatile and efficient manufacturing process across a wide range of industries. With its numerous advantages, such as lightweight properties, excellent mechanical performance, and high dimensional accuracy, magnesium casting has become a popular choice for many applications. In this article, we will delve into the different industries that benefit from this remarkable casting technique. 1. Automotive Industry One of the primary beneficiaries of magnesium casting is the automotive industry. With the increasing demand for fuel-efficient vehicles, automakers are constantly exploring ways to reduce weight without compromising structural integrity. Magnesium casting offers...
skoða meira >>