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Die casting, or pressure casting, is a metal casting process characterized by the use of a mold cavity to apply high pressure to the ironed metal. Molds are usually machined from stronger alloys, a process somewhat similar to injection molding. Most die castings are free of iron, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, a cold chamber die casting machine or a hot chamber die casting machine is required.

Casting equipment and molds are expensive, so the die-casting process is generally only used for mass-produced products. Manufacturing die-cast components is relatively easy, generally requiring only four major steps, with very low incremental cost per item. Die casting is especially suitable for the manufacture of a large number of small and medium-sized castings, so die casting is the most widely used of various casting processes. Compared with other casting techniques, die casting has a flatter surface and higher dimensional consistency.

 

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