• ڈائی کاسٹنگ مولڈ ٹیل0086-750-5616188
  • 13392089688+86 13392089688
  • sales@zhongmei-tech.comsales@zhongmei-tech.com

The heart of new energy vehicles, how to achieve lightweight three power?

Magnesium alloys are well-known for being the lightest structural alloys [1].

They are made of magnesium, the lightest structural metal, mixed with other metal elements to improve the physical properties. These elements include manganese, aluminium, zinc, silicon, copper, zirconium, and rare-earth metals [2].

Some of magnesium’s favourable properties include low specific gravity and a high strength-to-weight ratio. As a result, the material lends itself to a range of automotive, aerospace, industrial, electronic, biomedical, and commercial applications

Properties and advantages advantages   Applications

Magnesium alloys cover a wide array of applications, from automotive and aerospace applications to electronic and biomedical uses.

Structural applications Automotive, aerospace, industrial, and commercial applications are examples of structural applications. The advantage of magnesium alloys to be used in such applications is their light weight, high strength-to-weight ratio, high stiffness-to-weight ratio, castability, machinability, and great damping [4].

آٹوموٹو: support brackets for brakes and clutch, housing for transmission

Aerospace: landing wheels, helicopter rotor fittings, gearbox housings

Industrial: high-speed operating machinery, such as textile machines

Commercial: luggage, hand tools, computer housings, ladders

Electronic applications Electronic applications include electronic packaging, hard drive arms, cell phone and portable media device housings. Magnesium alloys are being used instead of plastics due to their light weight, strength and durability. They also are relatively better for heat dissipation and protection against electromagnetic and radio frequency interference [5].

Medical applications Portable medical equipment and wheelchairs that require light material make good use of magnesium alloys. Also, cardiovascular stents and orthopaedic devices are potential applications of some magnesium alloys due to magnesium’s biocompatibility and bioabsorbability [4].

The heart of new energy vehicles, how to achieve lightweight three power?

In recent years, the development of electric vehicles has become the trend of the development of the automobile industry, and more and more automobile enterprises have gradually put their research and development focus on electric vehicles (electric and hybrid). It has long been accepted that electric vehicles represent the future of the automotive industry.

 

 

 

And the achievement of an electric car, must be its three electric system. In many presentations, the three-electric system is described as the absolute core of electric vehicles. In fact, the three electric system is not only the absolute core of electric vehicles, but also the foundation of electric vehicles. According to the industry authority, the cost of the three electric system occupies more than 75% of the total cost of the whole pure electric vehicle, and more than 90% of the pure electric vehicle parts failure, are also caused by the three electric system.

Three electric system is almost the whole of an electric car.

Three electric system is the core technology of pure electric vehicle, which is different from traditional fuel car. It is the power system born as the replacement of fuel car engine system. The research and development of three electric system needs to do a lot of time-consuming and laborious basic work.

 

Most of the casting parts of the powertrain, such as the engine cylinder block, cylinder head, transmission box, oil pan, etc., are made of aluminum alloy. Currently, magnesium alloy transmissions are already available in pickup trucks and SUVs made in North America, and magnesium alloy manual transmissions from Volkswagen and Audi are also mass-produced in Europe and China. Currently, the Automotive Materials Alliance Magnesium Powertrain Casting Program (MPCC) aims to enable magnesium alloys to completely replace the major aluminum components in V block en-gine engines. In this project, the cylinder block was successfully reduced in weight by 25% (29% of the total aluminum casting was replaced with magnesium casting). Progress has been made in dynamometer tests on magnesium-reinforced engine prototypes, which means more magnesium alloys will be used in power systems in the future.

At present, Taishan Zhongmei has reach three – control enclosure development capacity.

Automobile controller housing

 

 

material:镁合金 AM60B

size:74*202*172mm

weight:2.1Kg

machine:800T cold chamber die casting machine

Magnesium Alloy Die Casting Auto Parts Transfer Case

Advantage of magnesium alloy die castings:

Ultralight , 30% lighter than Aluminium die casting products
Improved fuel efficiency, increase loading capacity and mileage
Good Great damping performance, can absorb the vibration of impact greatly
اعلی پیداوار کی کارکردگی، کم لاگت
All in one piece, no welding joint, improve overall rigidity
ماحول دوست، 100% ری سائیکل

ٹیگز: Custom Die Casting Moulds service

پچھلا: High precision magnesium alloy die casting parts for automotive ignition lock

اگلے: Magnesium alloy die-casting Auto parts Side step Running board

Taishan Zhongmei Technology Co., Ltd. is a Chinese company specializing in the research, development and application of magnesium alloy and aluminum alloy materials and products, providing precision parts of magnesium alloy/aluminum alloy high-pressure casting,  thiximolding die-casting and liquid die forging for automotive customers. It covers an area of 120,000 kilosquare, with a total investment of 0.2 billion dollars and 400 employees. It is a new material and new energy enterprise. We had pass high-tech enterprise IATF16949:2016 Automotive management system certificate.

China’s abundant magnesium reserves account for more than 70% of the world’s total magnesium resources, including 27% magnesite, ranking first in the world. The development of magnesium alloy industry in China is in line with China’s resource strategy, the world’s demand for magnesium alloy, more competitive prices, and the industrial advantages of supporting facilities for magnesium alloy production. China Magnesium Company is located in Taishan, Guangdong Province, China, near Shenzhen port and Hong Kong, with lower transportation cost and logistics efficiency.

The magnesium ingot used by Zhongmei Technology Co., Ltd. is of high purity and complies with the standard Chinese magnesium alloy. In the process of production, the nozzle and waste are not reused to improve the purity of products, so that the performance of die-casting products is more stable.

To collaborate or know more, send an email to: corrine@zhongmei-tech.com.   website is https://www.zhongmei-tech.com/

The heart of new energy vehicles, how to achieve lightweight three power? Products
ڈائی کاسٹنگ سروسز

Latest The heart of new energy vehicles, how to achieve lightweight three power? News

  • Precision Medical CNC Machining: Enhancing the Quality and Efficiency of Medical Device Manufacturing
    2023-5-30
    Precision Medical CNC Machining: Enhancing the Quality and Efficiency of Medical Device Manufacturing

    The healthcare industry is constantly evolving, with new technologies and advancements being introduced on a regular basis. Medical device manufacturing is a crucial part of this industry, as it enables the production of life-saving devices that are used globally. Precision Medical CNC Machining is a highly specialized process used in the medical device manufacturing industry that helps to enhance the quality and efficiency of the manufacturing process.   What is Precision Medical CNC Machining?   Precision Medical CNC Machining is a manufacturing process that involves the use of computer-controlled machines to produce intricate medical components. These components are made from...

    مزید دیکھیں >>
  • Enhancing Innovation and Design with Professional Prototyping Services
    2023-7-5
    Enhancing Innovation and Design with Professional Prototyping Services

    Innovation and design play a crucial role in the success of any product or service. They are the driving forces behind the development of new ideas and solutions that can change the way we live and work. However, turning these ideas into reality can be a challenging task. This is where professional prototyping services come into play.   Prototyping is the process of creating a physical or digital model of a product or service before it is manufactured or launched. It allows designers and innovators to test and refine their ideas, identify potential issues, and make necessary improvements. Professional prototyping...

    مزید دیکھیں >>
  • Aluminum Alloy Die Casting: A Versatile and Efficient Manufacturing Process
    2023-4-24
    Aluminum Alloy Die Casting: A Versatile and Efficient Manufacturing Process

    Aluminum alloy die casting is a manufacturing process that involves the use of molten aluminum alloy to create complex and intricate parts or components. This process is incredibly versatile and efficient, making it a popular choice for a wide range of industries.   The die casting process utilizes a mold or die that is typically made of steel or aluminum. Molten aluminum is then injected into the die under high pressure, which allows it to take on the shape of the mold. Once the metal has cooled and solidified, the mold is opened and the finished part can be removed....

    مزید دیکھیں >>
  • Die Casting Mold: The Key Component for High-Quality Metal Castings
    2023-6-12
    Die Casting Mold: The Key Component for High-Quality Metal Castings

    The die casting mold is an essential component in the production of high-quality metal castings. It is responsible for shaping the molten metal into the desired form and ensuring that the final product meets the required specifications. In this article, we will explore the different aspects of the die casting mold and its importance in the casting process.   Die casting is a manufacturing process that involves injecting molten metal into a mold cavity under high pressure. The molten metal is forced into the mold cavity, which has been created in the shape of the final product. The molten metal...

    مزید دیکھیں >>
  • High quality Magnesium Casting: The Evolution of Lightweight and Durable Parts
    2023-7-30
    High quality Magnesium Casting: The Evolution of Lightweight and Durable Parts

    Introduction In recent years, the use of magnesium casting has gained significant momentum in various industries. With its exceptional properties such as lightweight, high strength-to-weight ratio, and excellent corrosion resistance, magnesium casting has emerged as a preferred choice for manufacturing durable parts. This article explores the evolution of magnesium casting and its impact on the production of lightweight and durable components.   Historical Background Magnesium is one of the most abundant elements on Earth, but its industrial usage began relatively late due to challenges in extraction and processing. The first successful commercial production of magnesium occurred in the early 20th...

    مزید دیکھیں >>
  • Machined Casting: Enhancing Precision and Efficiency in Manufacturing
    2023-6-11
    Machined Casting: Enhancing Precision and Efficiency in Manufacturing

    Machined casting is a manufacturing process that combines the benefits of casting and machining to produce high-quality, near-net-shape parts. It involves casting a raw metal material into a shape that is close to the final desired product, and then using machining tools to refine the shape and dimensions of the part to the required specifications. Machined casting is widely used in the metalworking industry, and it has become an essential component of modern manufacturing processes, providing significant improvements in precision and efficiency.   The process of machined casting begins with the selection of a suitable raw material. The chosen metal...

    مزید دیکھیں >>