China Die casting mold

Magnesium alloys are well-known for being the lightest structural alloys [1].

They are made of magnesium, the lightest structural metal, mixed with other metal elements to improve the physical properties. These elements include manganese, aluminium, zinc, silicon, copper, zirconium, and rare-earth metals [2].

Some of magnesium’s favourable properties include low specific gravity and a high strength-to-weight ratio. As a result, the material lends itself to a range of automotive, aerospace, industrial, electronic, biomedical, and commercial applications

Properties and advantages Applications

Magnesium alloys cover a wide array of applications, from automotive and aerospace applications to electronic and biomedical uses.

Structural applications Automotive, aerospace, industrial, and commercial applications are examples of structural applications. The advantage of magnesium alloys to be used in such applications is their light weight, high strength-to-weight ratio, high stiffness-to-weight ratio, castability, machinability, and great damping [4].

Autoteollisuus: support brackets for brakes and clutch, housing for transmission

Aerospace: landing wheels, helicopter rotor fittings, gearbox housings

Industrial: high-speed operating machinery, such as textile machines

Commercial: luggage, hand tools, computer housings, ladders

Electronic applications Electronic applications include electronic packaging, hard drive arms, cell phone and portable media device housings. Magnesium alloys are being used instead of plastics due to their light weight, strength and durability. They also are relatively better for heat dissipation and protection against electromagnetic and radio frequency interference [5].

Medical applications Portable medical equipment and wheelchairs that require light material make good use of magnesium alloys. Also, cardiovascular stents and orthopaedic devices are potential applications of some magnesium alloys due to magnesium’s biocompatibility and bioabsorbability [4].

An Overview of Die Casting
Die casting is the manufacturing process of choice when producing high volumes of relatively complex metal parts. Die cast parts are made in steel molds, similar to those used in injection molding, but use low melting point metals such as aluminum and zinc instead of plastics. Die casting is widely used due to its versatility, reliability and accuracy.

To create the die cast part, molten metal is forced into a mold via high hydraulic or pneumatic pressure. These steel molds, or dies, produce extremely complex, high tolerance parts in a repeatable process. More metal parts are made by die casting than by any other casting process.

Types of Die Casting
When it comes to any design, to achieve ultimate project success it is good to check your design against your chosen manufacturing process to see if any changes are needed. For die casting there are many things to consider to ensure you get a better quality of part.

Applying proper draft is crucial in die casting to ensure you get a consistent part without warpage or surface defects. The exact amount of draft you need to add depends on the part and tool design but get in touch early in the process and we can advise.

Used For

Die casting is used for low to mid volume metal part production, production metal parts, complex metal parts.

Advantages of Die Casting

Lower cost per part

Accurate and repeatable

Good surface finish and range of treatments

Good for larger and more complex parts

China Die casting mold Products

Latest China Die casting mold News

2023-6-27
Cast Aluminum vs Extruded Aluminum: Understanding the Differences
Aluminum is a popular material used in various industries for its durability, lightweight, and corrosion resistance. There are two primary ways to manufacture aluminum: casting and extrusion. While both methods involve melting aluminum, the two processes produce different results. In this article, we will take a closer look at the differences between cast aluminum and extruded aluminum. What is Cast Aluminum? Cast aluminum is made by pouring molten aluminum into a mold. The mold can be made of various materials, such as sand, ceramic, or metal. Once the aluminum has cooled and solidified, the mold is removed, and...
view more >>
2023-4-23
Creating a Die Casting Mold: A Comprehensive Guide
Die casting is a process used to create metal parts by injecting molten metal into a mold under high pressure. This process is commonly used in manufacturing industries to produce complex and precise parts. The quality of the final product depends on the quality of the die casting mold used. In this article, we will provide a comprehensive guide on creating a die casting mold. 1. Designing the Mold The first step in creating a die casting mold is designing the mold. This involves determining the size and shape of the mold, as well as the material it...
view more >>
2023-5-8
Aluminum Alloy Die Casting: High-Quality Manufacturing Solution
Aluminum alloy die casting is a high-quality manufacturing solution that involves the use of molten aluminum being injected into a mold under high pressure. The resulting product is a high-quality part with a smooth finish and precise dimensions. This process is widely used in the production of automotive parts, electronic components, and other industrial products. The die casting process involves several steps, including the preparation of the mold, the melting of the aluminum, and the injection of the aluminum into the mold. The mold is first prepared by creating a cavity in the desired shape of the product. Once...
view more >>
2023-7-4
Aluminum Prototype: Advancing Innovation in Engineering and Manufacturing
The use of aluminum prototypes has revolutionized the field of engineering and manufacturing, providing a platform for innovation and development. Aluminum, known for its lightweight and versatile properties, has become a go-to material for creating prototypes that are not only cost-effective but also highly functional. This article aims to explore the various benefits and advancements that aluminum prototypes bring to the field. One of the key advantages of using aluminum for prototyping is its remarkable strength-to-weight ratio. Aluminum is known for being incredibly lightweight while still maintaining its structural integrity. This allows engineers and manufacturers to design and create...
view more >>
2023-8-11
Prototype Manufacturing: Taking Innovation to the Next Level
Introduction Innovation is an essential component of progress and growth in any industry. It fuels creativity, drives research and development, and ultimately leads to the creation of groundbreaking products and services. However, the road from an idea to a market-ready product can be long and challenging. This is where prototype manufacturing plays a crucial role. In this article, we will explore the significance of prototype manufacturing in taking innovation to the next level. What is Prototype Manufacturing? Prototype manufacturing is the process of creating a working model or prototype of a product to test its functionality, design,...
view more >>
2023-9-11
Creating Flawless Die Casting Products with Precision Die Casting Molds
Die casting is a widely used manufacturing process in which molten metal is forced into a mold cavity under high pressure. It is known for its ability to produce complex shapes with high accuracy and excellent surface finish. One crucial element in achieving flawless die casting products is the use of precision die casting molds. Precision die casting molds are specially designed and manufactured to ensure the highest level of quality and precision in the final casted product. These molds are made from high-quality materials, such as steel or aluminum alloys, which can withstand the high temperatures and pressures...
view more >>

Tunnisteet: Magnesium die-casting Company, Die-casting magnesium aluminum alloy mold