OEM die-casting Plant

Magnesium alloys are well-known for being the lightest structural alloys [1].

They are made of magnesium, the lightest structural metal, mixed with other metal elements to improve the physical properties. These elements include manganese, aluminium, zinc, silicon, copper, zirconium, and rare-earth metals [2].

Some of magnesium’s favourable properties include low specific gravity and a high strength-to-weight ratio. As a result, the material lends itself to a range of automotive, aerospace, industrial, electronic, biomedical, and commercial applications

Properties and advantages Applications

Magnesium alloys cover a wide array of applications, from automotive and aerospace applications to electronic and biomedical uses.

Structural applications Automotive, aerospace, industrial, and commercial applications are examples of structural applications. The advantage of magnesium alloys to be used in such applications is their light weight, high strength-to-weight ratio, high stiffness-to-weight ratio, castability, machinability, and great damping [4].

Automotive: support brackets for brakes and clutch, housing for transmission

Aerospace: landing wheels, helicopter rotor fittings, gearbox housings

Industrial: high-speed operating machinery, such as textile machines

Commercial: luggage, hand tools, computer housings, ladders

Electronic applications Electronic applications include electronic packaging, hard drive arms, cell phone and portable media device housings. Magnesium alloys are being used instead of plastics due to their light weight, strength and durability. They also are relatively better for heat dissipation and protection against electromagnetic and radio frequency interference [5].

Medical applications Portable medical equipment and wheelchairs that require light material make good use of magnesium alloys. Also, cardiovascular stents and orthopaedic devices are potential applications of some magnesium alloys due to magnesium’s biocompatibility and bioabsorbability [4].

Die casting is a process by which solid metal parts and shapes, called die castings, are formed. Die casting takes place in facilities called foundries. In short, die casting works by applying high pressure and forcing molten material into dies, also called molds or die molds, then letting the metal cool. Secondary finishing processes sometimes follow this process to bring die castings up to the quality of their intended applications.

The metal to be cast, Diese. die casting machine.
This method is preferred as it is known to produce accurate precision parts, with detailed specifications, and uniform quality. Thousands of castings can be produced in the same mold with identical design and detail, making it ideal for the mass production of components. This method is ideal for non-ferrous alloys such as zinc and aluminum.

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